| ZHANJIANG
HESHAN MACHINERY CO.,LTD Specification | Main Equipment | Contact | Chinese Version |

Mixing →Conditioning → Extruding
→Pulse Drying
→Vibrate Feeding → Flaking →Fluid
Bed Toasting →
Cooling → Packing
→ Finished Products (Bran Flakes,Wheat Flakes,
Multigrain Flakes,Frosted Flakes, Direct Expanded Cereals)
|
Model |
BC-150 |
BC-300 |
CFM-600 |
CFM-1200 |
|
Capacity |
150 kg/h |
300 kg/h |
600 kg/h |
1200 kg/h |
|
Power |
150 kw |
220 kw |
250 kw |
380 kw |
|
Steam Consumption |
300kg/h |
400kg/h |
600kg/h |
800kg/h |
|
Operators |
4 |
5 |
6 |
7 |
|
Overall dimension |
LXWXH(m) 35X10X6 |
LXWXH(m) 40X10X6 |
LXWXH(m) 45X12X6 |
LXWXH(m) 45X20X6 |
Design features
*It is designed to separate the mixing part and aging part ,to ensure the aging time.
*The inlet is designed to be right above the outlet ,be easy to assemble it with the extruder;
*It has many inlets to feed kinds of material to the Conditioner;
*It is designed to have an easy opened door to clean the inner of Conditioner easily;
*The material can be pre-processing with the double-screw extruder .;
*The powder material is used for continuous feeding and mixing liquid material such as the vapour,water,syrup and etc.

|
Model |
HDC-150 |
HDC-300 |
HDC-600 |
HDC-1500 |
|
Power (kW) |
4 |
6.5 |
12.5 |
16.5 |
|
Capacity (kg/h) |
200 |
400 |
800 |
1500 |
|
Modification time(s) |
120~180 |
120~180 |
120~180 |
120~180 |
|
Max.water added |
30% |
30% |
30% |
30% |
|
Pressure |
0.2Mpa |
0.2Mpa |
0.2Mpa |
0.2Mpa |
Design features
*It is circulation layer design for the middle layer of the tank ,it can be heating and cooling circularly
*The tank is made of anti-corrosion and wear-resistance material. Each model can be assembled and extended the length if required.
*The extruder is corwood structure, it can be flexible assembled and disassemble.
*Unique design of the cutter, accurate positioning, stable cutting and high precision cutting .
*PLC automatic control system, easy operation.

|
Modle |
HSE-50 |
HSE-72 |
HSE-92 |
HSE-133 |
|
Extruder Dia (mm) |
50.5 |
71.7 |
92.4 |
133 |
|
Depth of the tank (mm) |
9 |
12.6 |
15.5 |
23.5 |
|
Ratio of length and dia L/D |
32-52 |
32-52 |
32-52 |
32-48 |
|
Power kw |
45 |
110 |
250 |
480 |
|
Capacity kg/h |
150 |
300 |
600 |
1200 |
*It can be flexible adjusted the flow air and pulse frequency, to ensure the dried material can be flew evenly.
*The material would be leap itself by the to enlarge the contact area between the material and hot air .
*It can propagates heat rapidly and shorten the drying and cooling time.
*It can economize the energy, the consumption can be saved about 30-50% .
*It can keep the grain separated
*It can reduce the pollutants and shorten the cleaning time


|
MODLE |
HEATING MOD |
HEATING AREA m2 |
POWER (kw) |
WORKING TEMPERATURE (℃) |
CAPACITY (kg/h) |
|
HPD-S150 |
STEAM |
1.5 |
0.55 |
60∽180 |
300 |
|
HPD-S250 |
STEAM |
2.5 |
0.75 |
60∽180 |
600 |
|
HPD-S360 |
STEAM |
3.6 |
1.1 |
60∽180 |
1200 |
|
HPD-L150 |
LPG(GAS) |
1.5 |
0.55 |
60∽180 |
300 |
|
HPD-L250 |
LPG(GAS) |
2.5 |
0.75 |
60∽180 |
600 |
|
HPD-L360 |
LPG(GAS) |
3.6 |
1.1 |
60∽180 |
1200 |
Design features
* It is designed to be a Peripheral cooling system ,it can keep balance of the roller temperature and avoid the flake stick to the roller;
*It is equipped with hydraulic pressure and electronic surveillance;
*The
speed of roller feeder can be adjustable to ensure separate the
flake grain separated;
*There is the buffer unit to protect the roller efficiently.
*The falking roller is covered by the nicochrome alloy steel .The hardness is HS74~78, with highest resistance to hight temperature and tear and ware.

|
Mode |
HFR-400*600 |
HFR-400*800 |
HFR-600*800 |
HFR-800*1000 |
|
Power |
50 kw |
55 kw |
60 kw |
65 kw |
|
Roller Size Φ*L |
400*600 |
400*800 |
600*800 |
800*1000 |
|
Gap force
|
640 kN |
640 kN |
800 kN |
800 kN |
|
Safe Gap |
0.2mm |
0.2mm |
0.2mm |
0.2mm |
|
Circumferential Speed |
3.8-6.5 m/sec |
3.8-6.5 kw |
3.8-6.5 kw |
3.8-6.5 kw |
|
Hydraulic pressure |
6.3MPa |
6.3MPa |
6.3MPa |
6.3MPa |
Design features
*The flaker is crispy and good taste after baking at 280℃ high temperature
*It is impingement hot air toasting to ensure the products be heated evenly
*It is hot-air recycle system to save energy .
* It is automatic intelligent control by PLC to ensure the product to be heated and dehumidify accordingly.
*Optional choice for direct heating or indirect heating.

|
MODEL |
CONVEYOR WIDTH |
CAPACITY |
TOTAL POWER |
|
HFT-600 |
600mm |
300-600kg/h |
50kw |
|
FMDR-880 |
880mm |
800-1200kg/h |
75kw |

| ZHANJIANG
HESHAN MACHINERY CO.,LTD 2-INDUSTRIAL AVENUE, GUANDU INDUSTSRIAL AVENUE, ZHANJIANG, GUANGDONG, CHINA TEL: +86-759-3837628 FAX:+86-759-3837622 E-mail: marketing@heshan.com |
