ZHANJIANG HESHAN MACHINERY CO.,LTD Specification | Main Equipment | Contact | Chinese Version

Systems for Breakfast Cereal Production

Flowchart

Mixing →Conditioning → Extruding →Pulse Drying →Vibrate Feeding → Flaking →Fluid Bed Toasting → Cooling → Packing
→ Finished Products (Bran Flakes,Wheat Flakes, Multigrain Flakes,Frosted Flakes, Direct Expanded Cereals)

Specification

Main Equipment

1. Double-Period Conditioner (调质器)

Design features

*It is designed to separate the mixing part and aging part ，to ensure the aging time.

*The inlet is designed to be right above the outlet ,be easy to assemble it with the extruder;

*It has many inlets to feed kinds of material to the Conditioner；

*It is designed to have an easy opened door to clean the inner of Conditioner easily;

*The material can be pre-processing with the double-screw extruder .；

*The powder material is used for continuous feeding and mixing liquid material such as the vapour,water,syrup and etc.

2. Twin-Screw-Extruder

Design features

*It is circulation layer design for the middle layer of the tank ,it can be heating and cooling circularly

*The tank is made of anti-corrosion and wear-resistance material. Each model can be assembled and extended the length if required.

*The extruder is corwood structure, it can be flexible assembled and disassemble.

*Unique design of the cutter, accurate positioning, stable cutting and high precision cutting .

*PLC automatic control system, easy operation.

 3 Pulse Dryer

*It can be flexible adjusted the flow air and pulse frequency, to ensure the dried material can be flew evenly.

*The material would be leap itself by the to enlarge the contact area between the material and hot air .

*It can propagates heat rapidly and shorten the drying and cooling time.

*It can economize the energy, the consumption can be saved about 30-50% .

*It can keep the grain separated

*It can reduce the pollutants and shorten the cleaning time

4. Flaking Roller

Design features

* It is designed to be a Peripheral cooling system ,it can keep balance of the roller temperature and avoid the flake stick to the roller;

*It is equipped with hydraulic pressure and electronic surveillance;

*The speed of roller feeder can be adjustable to ensure separate the flake grain separated;

*There is the buffer unit to protect the roller efficiently.

*The falking roller is covered by the nicochrome alloy steel .The hardness is HS74~78, with highest resistance to hight temperature and tear and ware. 

5. Fluid Bed Toasting Machine

Design features

*The flaker is crispy and good taste after baking at 280℃ high temperature

*It is impingement hot air toasting to ensure the products be heated evenly

*It is hot-air recycle system to save energy .

* It is automatic intelligent control by PLC to ensure the product to be heated and dehumidify accordingly.

*Optional choice for direct heating or indirect heating.

MODEL	CONVEYOR WIDTH	CAPACITY	TOTAL POWER
HFT-600	600mm	300-600kg/h	50kw
FMDR-880	880mm	800-1200kg/h	75kw

6. Auto Weighter

ZHANJIANG HESHAN MACHINERY CO.,LTD 2-INDUSTRIAL AVENUE, GUANDU INDUSTSRIAL AVENUE,  ZHANJIANG, GUANGDONG, CHINA TEL: +86-759-3837628 FAX:+86-759-3837622 E-mail: marketing@heshan.com